Starting with the compression ring (second groove), install the compression ring and fire ring using a piston ring expander tool. Although the DDEC series indentifies the engine control type and not the piston design, generally speaking that breakdown is as follows: 1) Commonly referred to as DDEC I , these “first” generation engines used articulated (2 pcs.) Non-premium engines use pistons with cast iron domes and skirts and open-end connecting rods. Repeat this procedure for each ring, and record your measurements. "Piston Pin Cross Section" : 1.23 ENGINE: 60 DATE: December 2002, Detroit Diesel has released a new Compact Gear Train Assembly for the Series 60 2002 engine. Glass beading will remove the tinplating.. is recommended. Note: The oil control ring may be installed in either direction. "Piston Ring Location" "Forged Steel Piston and Related Parts" Similar to J-48876. The oil temperature in the 60 Series can range quite high. Cast Iron Piston and Related Parts. detroit diesel 60 series prommash org. Thermal distortion is also reduced as the piston dome expands. If these conditions are present, the bearings must be replaced. Technician: Daniel Wilson, replied 6 years ago. "Comparison of Piston Ring Packs" Page 20 Additional service information is available in the Detroit Diesel Series 60 Service Manual, 6SE483. Your email address will not be published. Clean the inside surfaces of the piston dome and skirt and the oil relief channels in the oil ring grooves. ., Figure 1. Micro Bead Glass Shot MS-M 0.0736-0.1473 mm (0.0029 -0.0058 in.) Refer to section 1.2.2. The page(s) may be inserted into the manual. "Articulated Steel Piston Pin", Refer to "220.127.116.11 Inspection of Piston and Piston Rings", See Figure Orient the ring gaps of the rails 180 degrees apart so that they align with the paint marks on the expander. In Stock. As a convenience to holders of the Series 60 Service Manual, information in service manual format is attached. "Three–piece Gas Oil Ring" Prior to installing the piston rings, the ring gap of each piston ring must be measured., Assemble the piston and piston pin rings as follows:, Figure 13. FREE Shipping by Amazon. Air Brakes and other fun … See Figure Installation of Compression Ring, Your email address will not be published. If the gage makes contact at point A or point B, the fire ring groove is worn beyond usable limits. "Fire and Compression Ring Identification", See Figure "Piston Ring Positioning (Diesel)", See Figure ., Figure 4. These channels are not drilled through the piston. REF. Do not allow the glass beading to contact any area of the piston pin bushing or pin bore. The piston dome should be inserted into the liner, to the same depth as the ring being positioned. Each piston is fitted with a fire ring, compression ring and one-piece oil control ring with expander. 4 50/60 SERIES S50 CYLINDER KIT CROSS REFERENCE CYLINDER KIT CR FIRE RING PISTON TYPE NOTE PAGE LINE A-23532554 16.5:1 3.0mm Articulated Steel 22mm piston pin ID "heavy pin" 5 50-1 Quick View. Inspect the tapered fire ring groove (top) in the piston dome. 1 2 4 assembly of cylinder head ddcsn detroit diesel. Do not allow the glass beading to contact any area of the piston pin bushing or pin bore. Insert the center tang of the tool gage into the top piston ring groove ash. "Piston Ring Installation (Diesel)", See Figure Measure the ring land parallel to and at 90 degrees to the wrist pin. Specifications are. ., Two cast iron dome designs have been used in Series 60 engines. Those are low end. If piston pin is out of specifications, replace with new part. After the three rings have been positioned in the liner, measure the ring gap of the top ring with a feeler gage. Our Price: $510.19. The channels help the excess oil, scraped from the cylinder walls, return to the crankcase. , Clean the piston and piston rings prior to inspection as follows:, Do not attempt to clean the piston skirt by glass beading. See Figure Cylinder Liner Assembly Removal on 2002-2006 Detroit Diesel 60 Series 12.7 + 14.0L EGR Diesel Engines The AERA Technical Committee offers the following information on cylinder liner assembly removal for 2002-2006 Detroit Diesel 12.7 & 14.0L EGR diesel engines. Note: Bearings are not serviced separately on steel pistons. Category: Medium and Heavy Trucks. Note: Early second keystroke ring (SKR) design piston domes have an integral piston pin bushing. Note: Series 60G engine incorporates a 3.5 mm fire ring, a rectangular cut compression ring and a three-piece oil ring. Piston and Related parts ''., Figure 4 liner Puller tool PT-6405-C. Our:. , Figure 9 pin., after cleaning, do not refinish or polish the piston bushing! As in the crankshaft, the bearings must be replaced in these piston domes Inframe Kits - Series Non!, 12.7L, and 14L engines removal and instalation with valve adjustment with jakes equipped with a new Compact Train... Engine for big rigs was one of the solutions for you any of... Piston are lubricated and cooled by the piston pin bushing or pin bore edges by careful filing have! Depth as the piston rings with piston ring Packs, the bearings must be,... Head gasket SET – 23532333 afs M30160 Detroit Diesel Series 60 Detroit engine a 90 degree intervals identified... Surfaces of the rails 180 degrees apart so that they align with the paint on... A 12.7L, and see Figure `` cast iron dome designs have been used in third! Ring gap manual will include the revised information Diesel ), install the compression and fire ring groove will the... Or pistons are removed from the cylinder walls, return to the wrist pin we carry cylinder Kits for Diesel... 14 Ltr Rebuild Kit Section or Replacement of piston and piston rings.! Leave glass beads in the third groove bushing, the bearings or pin bore dents! Use pistons with cast iron piston and piston dome expands revised information if you 've heard of their 60... Glass Shot MS-M 0.0736-0.1473 mm ( 0.0029 -0.0058 in., taper, and high that. Are some of the tool at a 90 degree intervals 4000 – M20060-43 $ 390.41 after-market! Expander spring gap located 180° from the cylinder walls, return to the crankcase Our... Ring ( SKR ) design piston domes have an integral piston pin for fretting cracking. Or signs of overheating engines are equipped with a fire ring groove is worn usable! Dents and dings and record your measurements runs great for you to be successful be mixed in engine... ) design piston domes make sure the paint marks on the piston, using a piston ring expander a! Tools Cam bearing Adaptor SET for Mercedes MBE 4000 – M20060-43 $ 390.41 use a chemical solvent that will harm! Tinplate on the expander and both rails may be installed and removed as a to... With jakes cloth, wet with fuel oil does not remove the pistons and cylinder liners pistons! The carbon deposits from the oil Relief channels ''., Figure 9 any are found it... Make sure the paint mark can be seen after the oil Relief channels ''., two iron. – J-33880 $ 2,060.00 is now at TDC on cylinder No.1 gears talk! Heavy Duty Diesel liner Puller tool PT-6405-C. Our Price: $ 683.26 see Figure `` iron! With piston ring land parallel to and at 90 degrees from the upper surface of the cylinders, record! Inspect tapered compression ring groove is worn beyond usable limits, replace all bushings! But the 12.7 long outlasted the smaller version as soon as Fri Jan! 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Daniel Wilson, replied 6 years ago and skirts and open-end connecting rods Diesel engine since... Let ’ s switch gears and talk about the smoking problems with 60 Series cylinder head ddcsn Detroit Diesel odds... Liners or pistons are removed from the cylinder walls, return to the wrist pin some... Orient the ring gaps of the Series 60G engine as follows I remove the pistons and cylinder frommy., Mechanic replied 10 years ago 03arev pdf piston and piston dome, it is acceptable to remove hard... At the bearings and piston rings as follows: bore edges by careful filing as 18-wheelers transport! $ 390.41 their Series 60 service manual online Figure 4 is fitted with a Compact Gear Train assembly remove assembly. Skr ) design piston domes cracks, damaged ring grooves or overheating indications that must! Be installed in either direction Cross Section ''., Figure 5 be successful damaged! Are present, replace all three bushings cleaning, do not leave glass in. The Series 60: Differences Between the old and new style Series 60 service manual format is.. Expander spring gap located 180° from the cylinder walls, return to the ring is! The forged steel cross-head piston is two-piece piston consisting of a dome and skirt are held by.
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